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#1
09-27-2007, 01:26 PM
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185s / 200s / etc. Pull Start Rebuild
So, the last one is 'missing' and I am recreating it here.
I am going to post each step by step so when asking questions you can refer to the post number.  The first reason to rebuild your pullstart... Its broke! 
__________________
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#2
09-27-2007, 01:27 PM
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The basic kit for your rebuild. 8mm, 10mm, Small Flat Head Screw Driver, Big Philips Screw Driver, and places to put stuff.
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#3
09-27-2007, 01:28 PM
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Begin by removing the spark plug. This should easily pull off.
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#4
09-27-2007, 01:29 PM
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Using the 10mm, unbolt the foot peg for shifting.
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#5
09-27-2007, 01:30 PM
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Using the 8mm, unbolt the 4 bolts holding on the Housing.
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#6
09-27-2007, 01:30 PM
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A small flexible holder holds this Decompression Cable, gently bend it up to release the it. It can be rebent easily.
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#7
09-27-2007, 01:31 PM
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The Decompression Cable is held on by a small retainer. Using the Philips Screw Driver, unscrew this retainer.
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#8
09-27-2007, 01:32 PM
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After unscrewing the retainer, the Decompression Cable should come down and allow you to move the wire out of the small space provided.
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#9
09-27-2007, 01:32 PM
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With the pull start off, gently lift around the edges of the yellow area holder.
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#10
09-27-2007, 01:33 PM
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As the yellow holder is removed, remove the sliding clip used to hold on the other side of the Decompression Cable.
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#11
09-27-2007, 01:34 PM
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Using the small Flat Head Screw Driver, pull off the c-clip holding on the copper peice. Then remove the copper peice. Its directional, so you may have to play with it.
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#12
09-27-2007, 01:34 PM
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Remove the Friction Plate slowly in case peices became out of place. Then remove the Friction Spring.
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#13
09-27-2007, 01:35 PM
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Remove the Setting Springs and the 3 Pawls. Then remove the Housing holding the rope. Twist the Housing counter-clockwise 1 time before removal and continue twisting during removal.
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#14
09-27-2007, 01:36 PM
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If you are replacing the recoil spring, locate a flat, secured, board. Put 2 nails next to each other in the board. Make sure they have a top to them.
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#15
09-27-2007, 01:37 PM
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This is the size of retaining wire you will need. It should fit just inside the area the recoil spring was inside the Housing.
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